Endüstri Mühendisliği Bölümü
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Article Citation - WoS: 3Citation - Scopus: 5A General Production and Financial Planning Model: Case of A Poultry Integration(Springer Heidelberg, 2020) Satır, Benhür; Satir, Benhur; Yildirim, Gonca; Yıldırım, Gonca; 45908; 54700; Endüstri MühendisliğiWe propose a general linear programming formulation for a poultry integration to facilitate decision making in production and financial planning. The formulation is motivated by a medium-size application and by involving practitioners from the industry. It is a realistic and strategic model since we incorporate all divisions in a complex poultry integration, (including, but not limited to, feed mill, breeder coops, incubation house, broiler coops, slaughterhouse and distribution centers) as well as the interrelations among these divisions. The horizon we consider is in years, which makes the plan a strategic level plan in this fast-paced industry. Through extensive experimentation with various end-customer demand scenarios, we found out that the quantity of breeder chicks to buy at certain times during the planning horizon is the robust key decision variable in the overall system.Article Citation - WoS: 7Citation - Scopus: 11A multi-objective approach for dynamic missile allocation using artificial neural networks for time sensitive decisions(Springer, 2021) Karasakal, Orhan; Karasakal, Orhan; Karasakal, Esra; Silav, Ahmet; 216553; Endüstri MühendisliğiIn this study, we develop a new solution approach for the dynamic missile allocation problem of a naval task group (TG). The approach considers the rescheduling of the surface-to-air missiles (SAMs), where a set of them have already been scheduled to a set of attacking anti-ship missiles (ASMs). The initial schedule is mostly inexecutable due to disruptions such as neutralization of a target ASM, detecting a new ASM, and breakdown of a SAM system. To handle the dynamic disruptions while keeping efficiency high, we use a bi-objective model that considers the efficiency of SAM systems and the stability of the schedule simultaneously. The rescheduling decision is time-sensitive, and the amount of information to be processed is enormous. Thus, we propose a novel approach that supplements the decision-maker (DM) in choosing a Pareto optimal solution considering two conflicting objectives. The proposed approach uses an artificial neural network (ANN) that includes an adaptive learning algorithm to structure the DM's prior articulated preferences. ANN acts like a DM during the engagement process and chooses one of the non-dominated solutions in each rescheduling time point. We assume that the DM's utility function is consistent with a non-decreasing quasi-concave function, and the cone domination principle is incorporated into the solution procedure. An extensive computational study is provided to present the effectiveness of the proposed approach.Article Citation - WoS: 201Citation - Scopus: 228Ammonia removal from anaerobically digested dairy manure by struvite precipitation(Elsevier Sci Ltd, 2005) Uludag-Demirer, S; Demirer, GN; Chen, SAmmonia is one of the most important contaminants impairing the quality of water resources. When this is considered along with the fact that the global demand for nitrogenous fertilizers is in constant rise, the need for recovery as well as removal of nitrogen is well justified. Crystallization of N and P in the form of struvite (MgNH4PO4 center dot 6H(2)O), which is a slow releasing and valuable fertilizer, is one possible technique for this purpose. This study investigated the removal of NR4+ through struvite precipitation from the effluents of one- (R1) and two-phase (R2) anaerobic reactors digesting dairy manure. To force the formation of struvite in the anaerobic reactor effluents, Ma(2+) ion was added by using both Mg(OH)(2) and MgCl2 center dot 6H(2)O. To prevent the effect of different total phosphorus (TP) concentration in the effluents of RI and R2, as well as to not limit the formation of struvite, an excess amount Of PO43- (0.14 M) was added in the form of NaHPO4. Different stoichiometric Mg2+:NH4+:PO43- ratios were tested to determine the required Mg2+ concentrations for maximum NH4+ removal by keeping NH4+:PO43- ratio constant for the effluents of reactors RI and R2. The results revealed that very high NH4+ removal efficiencies (above 95%) were possible by adding Mg 21 ions higher than 0.06 M concentration in the effluents from reactors RI and R2. It was also observed that the initial pH adjustment to 8.50 using NaOH did not result in any significant increase in the removal of NH4+ and the removal of NH4+ in the reactors treated with MgCl2 center dot 6H(2)O was higher than those treated with Mg(OH)(2) for the same Mg2+ concentration. (c) 2005 Published by Elsevier Ltd.Article Citation - WoS: 9Citation - Scopus: 10Analysis of exergy and energy of sugar production process in sugar plant(Maney Publishing, 2010) Sahin, H. M.; Altunok, Taner; Acir, A.; Altunok, T.; Baysal, E.; Kocyigit, E.; 40424; Makine MühendisliğiIn this paper, the energy and exergy analysis results of sugar production processes were presented by using operational system data from the Kayseri sugar plant, Turkey. All sugar production processes were thought as a steady state open thermodynamics system and employed the energy and exergy analyses, based on the first and second laws of thermodynamics. The best values of the energy and exergy efficiencies were obtained as 95.1% for the juice production process and 74.3% for the juice concentration process respectively. Moreover, the location of the energy degradation and the irreversibility were determined during the whole sugar production processes. Consequently, it has been pointed out that the energy and exergy efficiencies can be improved if the rates of the energy degradation and irreversibility in the sugar production processes are reduced.Article Citation - WoS: 18Citation - Scopus: 21Bi-Objective Adaptive Large Neighborhood Search Algorithm for the Healthcare Waste Periodic Location Inventory Routing Problem(Springer Heidelberg, 2022) Aydemir-Karadag, Ayyuce; 116059There has been an unexpected increase in the amount of healthcare waste during the COVID-19 pandemic. Managing healthcare waste is vital, as improper practices in the waste system can lead to the further spread of the virus. To develop effective and sustainable waste management systems, decisions in all processes from the source of the waste to its disposal should be evaluated together. Strategic decisions involve locating waste processing centers, while operational decisions deal with waste collection. Although the periodic collection of waste is used in practice, it has not been studied in the relevant literature. This paper integrates the periodic inventory routing problem with location decisions for designing healthcare waste management systems and presents a bi-objective mixed-integer nonlinear programming model that minimizes operating costs and risk simultaneously. Due to the complexity of the problem, a two-step approach is proposed. The first stage provides a mixed-integer linear model that generates visiting schedules to source nodes. The second stage offers a Bi-Objective Adaptive Large Neighborhood Search Algorithm (BOALNS) that processes the remaining decisions considered in the problem. The performance of the algorithm is tested on several hypothetical problem instances. Computational analyses are conducted by comparing BOALNS with its other two versions, Adaptive Large Neighborhood Search Algorithm and Bi-Objective Large Neighborhood Search Algorithm (BOLNS). The computational experiments demonstrate that our proposed algorithm is superior to these algorithms in several performance evaluation metrics. Also, it is observed that the adaptive search engine increases the capability of BOALNS to achieve high-quality Pareto-optimal solutions.Article Citation - WoS: 7Citation - Scopus: 9Compatibility Analysis Of Nylon 6 and Poly(Ethylene-N-Butyl Acrylate-Maleic Anhydride) Elastomer Blends Using Isothermal Crystallization Kinetics(Elsevier Science Sa, 2010) Biber, Erkan; Gunduz, Guengoer; Mavis, Bora; Colak, Uner; 169408Nylon 6 is a widely used engineering polymer, and has relatively poor impact strength. Ethylene, n-Butyl acrylate, maleic anhydride (E-nBA-MAH) terpolymer is blended with Nylon 6 to enhance its impact strength. Mixture should be compatible to be used in applications. The bare interaction energy between Nylon 6 and E-nBA-MAH terpolymer is calculated according to melting point depression approach using both Flory-Huggins (FH) Theory and Sanchez-Lacombe Equation of State (SL EOS). It demonstrates that blends are thermodynamically favorable to any arrangements. Yet, isothermal crystallization kinetics and WAXS crystallization peaks of blends reveal that mixtures of various compositions have different crystallization behaviors and require alternating crystallization energy due to crystalline structures of individual polymers. Also, SEM images support that after 5% addition of elastomeric terpolymer, interaction loosens due to strong crystalline structure of Nylon 6. (C) 2010 Elsevier B.V. All rights reserved.Article Citation - WoS: 27Citation - Scopus: 30Customer order scheduling problem: a comparative metaheuristics study(Springer London Ltd, 2008) Hazir, Oncue; Gunalay, Yavuz; Erel, Erdal; 56488; 3019; 1986The customer order scheduling problem (COSP) is defined as to determine the sequence of tasks to satisfy the demand of customers who order several types of products produced on a single machine. A setup is required whenever a product type is launched. The objective of the scheduling problem is to minimize the average customer order flow time. Since the customer order scheduling problem is known to be strongly NP-hard, we solve it using four major metaheuristics and compare the performance of these heuristics, namely, simulated annealing, genetic algorithms, tabu search, and ant colony optimization. These are selected to represent various characteristics of metaheuristics: nature-inspired vs. artificially created, population-based vs. local search, etc. A set of problems is generated to compare the solution quality and computational efforts of these heuristics. Results of the experimentation show that tabu search and ant colony perform better for large problems whereas simulated annealing performs best in small-size problems. Some conclusions are also drawn on the interactions between various problem parameters and the performance of the heuristics.Article Citation - WoS: 3Citation - Scopus: 9Customer order scheduling with job-based processing on a single-machine to minimize the total completion time(Growing Science, 2021) Cetinkaya, Ferda Can; Çetinkaya, Ferda Can; Yeloglu, Pinar; Catmakas, Hale Akkocaoglu; 50129; Endüstri MühendisliğiThis study considers a customer order scheduling (COS) problem in which each customer requests a variety of products (jobs) processed on a single flexible machine, such as the computer numerical control (CNC) machine. A sequence-independent setup for the machine is needed before processing each product. All products in a customer order are delivered to the customer when they are processed. The product ordered by a customer and completed as the last product in the order defines the customer order's completion time. We aim to find the optimal schedule of the customer orders and the products to minimize the customer orders' total completion time. We have studied this customer order scheduling problem with a job-based processing approach in which the same products from different customer orders form a product lot and are processed successively without being intermingled with other products. We have developed two mixed-integer linear programming models capable of solving the small and medium-sized problem instances optimally and a heuristic algorithm for large-sized problem instances. Our empirical study results show that our proposed tabu search algorithm provides optimal or near-optimal solutions in a very short time. We have also compared the job-based and order-based processing approaches for both setup and no-setup cases and observed that the job-based processing approach yields better results when jobs have setup times. (C) 2021 by the authors; licensee Growing Science, CanadaArticle Citation - WoS: 1Citation - Scopus: 1Cycle Cost Considerations in A Continuous Review Inventory Control Model(Taylor & Francis Ltd, 2021) Konur, Dincer; Yıldırım, Gonca; Yildirim, Gonca; 45908; Endüstri MühendisliğiIn this study, the continuous review order-quantity-re-order point (Q, R) model is analysed with cycle cost considerations. First, we formulate the maximum cycle cost of a given (Q, R) policy using a distribution-free approach. Then, two approaches are introduced to minimize the maximum cycle cost: (i) adjusting R of a given (Q, R) policy and (ii) designing a new (Q, R) policy. Optimum inventory control decisions are characterized for each approach. A set of numerical studies is presented to compare the outcomes of both approaches to three long-term cost minimization approaches, namely the cost minimizing (Q, R) policy, the distribution-free minmax (Q, R) policy, and the distribution-free (Q, R) policy based on the maximum entropy principle. Our numerical results demonstrate the viability of the two approaches introduced and discuss implications of penalty costs and lead time demand's coefficient of variation. Later, we formulate a bi-objective model with the objectives of expected cost and maximum cycle cost minimizations and propose a bi-directional method to approximate the set of Pareto efficient solutions. Numerical examples are presented to illustrate the algorithm and demonstrate the Pareto front.Article Citation - WoS: 41Citation - Scopus: 53Discrete time/cost trade-off problem: A decomposition-based solution algorithm for the budget version(Pergamon-elsevier Science Ltd, 2010) Hazir, Oencue; Haouari, Mohamed; Erel, Erdal; 56488; 1986This paper investigates the budget variant of the discrete time/cost trade-off problem (DTCTP). This multi-mode project scheduling problem requires assigning modes to the activities of a project so that the total completion time is minimized and the budget and the precedence constraints are satisfied. This problem is often encountered in practice as timely completion of the projects without exceeding the budget is crucial. The contribution of this paper to the literatures is to describe an effective Benders Decomposition-based exact algorithm to solve the DTCTP instances of realistic sizes. Although Benders Decomposition often exhibits a very slow convergence, we have included several algorithmic features to enhance the performance of the proposed tailored approach. Computational results attest to the efficacy of the proposed algorithm, which can solve large-scale instances to optimality. (C) 2009 Elsevier Ltd. All rights reserved.Article Citation - WoS: 21Citation - Scopus: 24Effects of electrospinning process parameters on nanofibers obtained from Nylon 6 and poly (ethylene-n-butyl acrylate-maleic anhydride) elastomer blends using Johnson S-B statistical distribution function(Springer, 2010) Biber, Erkan; Gunduz, Gungor; Mavis, Bora; Colak, Uner; 169408; 169746The impact strength of Nylon 6 can be further improved by blending it with ethylene-butyl acrylate-maleic anhydride elastomer. The blending is achieved in solution phase. Due to incompatibility of Nylon 6 and the elastomer, a special mixture of solvents is used to dissolve both components. The solution is electrospun, and the effects of the process parameters on the expected radii of nanofibers are investigated. The effects of process parameters such as polymer concentration in solution, electrical field, diameter of the syringe needle, feed rate, and collector geometry on nanofibers were investigated. Statistical analysis is carried out using the Johnson S-B distribution. A relation is proposed to relate the effect of the process parameters feed rate, electrical voltage, and tip to collector distance on the expected diameter of fibers. It is found that concentration and electrical field have a profound effect on the diameter of fibers compared to those of the syringe diameter and feed rate.Article Citation - WoS: 4Citation - Scopus: 4Inference in multivariate linear regression models with elliptically distributed errors(Taylor & Francis Ltd, 2014) Yıldırım, Fetih; Islam, M. Qamarul; Yildirim, Fetih; Yazıcı, Mehmet; Yazici, Mehmet; 6772; 144084; Ortak Dersler Bölümü; İktisatIn this study we investigate the problem of estimation and testing of hypotheses in multivariate linear regression models when the errors involved are assumed to be non-normally distributed. We consider the class of heavy-tailed distributions for this purpose. Although our method is applicable for any distribution in this class, we take the multivariate t-distribution for illustration. This distribution has applications in many fields of applied research such as Economics, Business, and Finance. For estimation purpose, we use the modified maximum likelihood method in order to get the so-called modified maximum likelihood estimates that are obtained in a closed form. We show that these estimates are substantially more efficient than least-square estimates. They are also found to be robust to reasonable deviations from the assumed distribution and also many data anomalies such as the presence of outliers in the sample, etc. We further provide test statistics for testing the relevant hypothesis regarding the regression coefficients.Article Citation - WoS: 30Citation - Scopus: 38Intermodal humanitarian logistics model based on maritime transportation in Istanbul(Springer, 2016) Ertem, Mustafa Alp; Ozkapici, Dilsu Binnaz; Ertem, Mustafa Alp; Aygüneş, Haluk; Aygunes, Haluk; 52460; 57149; Endüstri MühendisliğiIstanbul, the economic capital and most populated city of Turkey, is highly prone to earthquakes. When an earthquake occurs, required relief items are expected to be supplied from national and international sources. To alleviate human suffering following an earthquake, in this paper, we propose an intermodal relief item distribution model for Istanbul involving sea and land transportation with identified road vulnerabilities. The proposed mathematical model utilizes the seaports of Istanbul for maritime transportation and allows for the transportation of relief item between Istanbul's European and Anatolian sides. We also use the seabasing concept for providing supplies to demand areas. The use of maritime transportation and seabasing provides flexibility for humanitarian logistical activities and the proposed model provides an effective and reliable disaster relief system for Istanbul as well as other disaster-prone cities with significant maritime transportation components.Article Citation - WoS: 6Citation - Scopus: 6Intermodal Humanitarian Logistics Using Unit Load Devices(Springer Heidelberg, 2022) Kavlak, Hasan; Kavlak, Hasan; Ertem, Mustafa Alp; Ertem, Mustafa Alp; Satir, Benhur; Satır, Benhür; 57708; 52460; 54700; Endüstri MühendisliğiIntermodal freight transportation facilitates today's global trade. The benefits of intermodal freight transportation have been studied and are more observable in commercial logistics; however, the potential benefits of humanitarian logistics have not been thoroughly investigated. This research aims to present a resilient transportation framework by modeling intermodal transportation utilizing interoperable loading devices during disaster responses. We developed an integer programming model based on a time-space network by considering route and vehicle availabilities that are allowed to change with time. We consider vehicles with varying capacities in three transportation modes (i.e., ground, maritime, and air). The contribution of this study is threefold: (1) Two compatible unit load devices are proposed for humanitarian logistics; (2) a mathematical model that includes integer variable representation for vehicle fleets in different transportation modes is developed; and (3) intermodal transportation is compared with single-mode transportation using a real-life dataset. Our main results are as follows: In terms of cost, intermodal transportation is effective when demand occurs in consecutive periods and response time is short. Inventory is held more in intermodal transportation when it is cost-effective to use transportation modes with large capacities. Thus, the benefits of the responsiveness of intermodal transportation outweigh the costs of mode interchange and inventory holding for sudden-onset disasters where quick responses are needed within a short time.Article Citation - WoS: 3Citation - Scopus: 5Lot Streaming In A Two-Machine Mixed Shop(Springer London Ltd, 2010) Cetinkaya, Ferda C.; Çetinkaya, Ferda Can; Duman, Mehmet; 50129; Endüstri MühendisliğiMost classical scheduling models overlook the fact that products are often produced in job lots and assume that job lots are indivisible single entities, although an entire job lot consists of many identical items. However, splitting an entire lot (process batch) into sublots (transfer batches) to be moved to downstream machines allows the overlapping of different operations on the same product while work needs to be completed on the upstream machine. This approach is known as lot streaming in scheduling theory. In this study, the lot streaming problem of multiple jobs in a two-machine mixed shop where there are two different job types as flow shop and open shop is addressed so as to minimize the makespan. The optimal solution method is developed for the mixed shop scheduling problem in which lot streaming can improve the makespan.Article Citation - WoS: 8Citation - Scopus: 12Multi-item two-echelon spare parts inventory control problem with batch ordering in the central warehouse under compound Poisson demand(Palgrave Macmillan Ltd, 2012) Topan, E.; Topan, Engin; Bayindir, Z. P.; 17941; Endüstri MühendisliğiWe consider a multi-item two-echelon spare part inventory system in which the central warehouse operates under an (nQ, R) policy and the local warehouses implement order-up-to S policy, each facing a compound Poisson demand. The objective is to find the policy parameters minimizing expected system-wide inventory holding and fixed ordering costs subject to an aggregate mean response time constraint at each warehouse. In this paper, we propose four alternative approximations for the steady state performance of the system; and extend a heuristic and a lower bound proposed under Poisson demand assumption to the compound Poisson setting. In a computational study, we show that the performances of the approximations, the heuristic, and the lower bound are quite satisfactory; and the relative cost saving of setting an aggregate service level rather than individually for each part is quite high. Journal of the Operational Research Society (2012) 63, 1143-1152. doi: 10.1057/jors.2011.125 Published online 30 November 2011Article Citation - WoS: 10Citation - Scopus: 9Ranking using PROMETHEE when weights and thresholds are imprecise: a data envelopment analysis approach(Taylor & Francis Ltd, 2022) Karasakal, Esra; Karasakal, Orhan; Eryilmaz, Utkan; Karasakal, Orhan; 216553; Endüstri MühendisliğiMulticriteria decision making (MCDM) provides tools for the decision makers (DM) to solve complex problems with multiple conflicting criteria. Scalarization of criteria values requires using weights for criteria. Determining weights creates controversy as they are influential on the final ranking and challenges the DM as they are hard to elicit. PROMETHEE method is widely used in MCDM for ranking the alternatives and appropriate in situations when there is limited information on the preference structure of the DM. The DM should provide exact values for parameters such as criteria weights and thresholds of preference functions. Data Envelopment Analysis (DEA) is used for measuring the relative efficiency of alternatives in a non-parametric way without requiring any weight input. In this study, we propose two novel PROMETHEE based ranking approaches that address the determination of weight and threshold values by using an approach inspired by DEA. The first approach can deal with imprecise specification of criteria weights, and the second approach can utilize both imprecise weights and thresholds. The proposed approaches provide the DM substantial flexibility on the required level of information on those parameters. An illustrative example and a real-life case study are presented to show the utility of the proposed approaches.Article Citation - WoS: 25Citation - Scopus: 28Review of intermodal freight transportation in humanitarian logistics(Springeropen, 2017) Ertem, Mustafa Alp; Ertem, Mustafa Alp; Isbilir, Melike; İşbilir, Melike; Arslan, Aysenur Sahin; 52460; 21838; Endüstri MühendisliğiPurpose Using intermodal transportation is vital for the delivery of relief supplies when single mode alternative becomes unusable or infeasible. The objective of this paper is to investigate the use of intermodal freight transportation in humanitarian logistics. Methods This paper first identifies the differences between multimodal and intermodal transportation. Then, we examine the use of each transportation mode for specific disaster types and phases. When combinations of transportation modes (i.e. air, road, rail and sea) for intermodal transportation are considered together with different disaster types (e.g. earthquake, flood and famine), the feasible decision space becomes rather large. To explore this decision space, we have reviewed the academic and practitioner studies as well as several non-governmental organizations (NGO)' disaster archives. Results From this exploration, we developed a transportation mode/disaster-type combination matrix and a transportation mode/disaster-phase combination matrix. We then discuss examples of real life usage of intermodal transportation in humanitarian logistics and share our findings and analyses. Of 369 academic humanitarian logistics articles, only 20 have mentioned transportation mode changes. In practitioner studies, we found a decreasing percentage of the usage of slower modes (e.g. sea and rail) in the disaster response phase over time. We were not able to find a significant relationship between a specific transportation mode and a specific disaster-type or - phase. Road transportation seems to cover most of the disaster operations regardless of the disaster-type or - phase. Conclusions We can conclude that intermodality and the transportation unit concept is not being studied extensively in humanitarian logistics. Most of the relief organizations do not share transported freight amounts in their reports and those that do share transported freight amounts in their reports do not explicitly mention mode changes. We discuss the enablers of and obstacles to the effective use of intermodal transportation in humanitarian logistics and propose future research directions. We anticipate that intermodal transportation in humanitarian logistics will garner greater research attention and increased utilization in coming years.