Mekatronik Mühendisliği Bölümü Yayın Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12416/255
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Article Citation - WoS: 9Citation - Scopus: 10Effect of Use of Cu-Cr P/M Electrodes on Machining Performance of Electric Discharge Machining(Gazi Univ, Fac Engineering Architecture, 2015) Gulcan, Orhan; Çoğun, Can; Uslan, Ibrahim; Usta, Yusuf; Cogun, Can; Çoʇun, Can; Mekatronik MühendisliğiIn this study, the effect of use of Cu-Cr powder metal (P/M) electrodes on EDM performance outputs, namely material removal rate (MRR), electrode wear rate (EWR), mean and maximum roughness of machined surface (R-a and R-z) and workpiece surface recast layer thickness, was investigated experimentally. The Cu-Cr P/M electrodes produced at different mixing ratios, compacting pressures and sintering temperatures were used to machine SAE 1040 steel. The analyses performed have shown that the electrode material is deposited on to the work surface as a layer and the powder mixing ratio, the compaction pressure and sintering temperature affect the EDM performance outputs.Article Citation - WoS: 22Citation - Scopus: 26Experimental Investigation on Wire Electric Discharge Machining of Biodegradable Az91 Mg Alloy(Springer, 2021) Cogun, Can; Genc, Asim; Esen, Ziya; Bozkurt, Fatih; Urtekin, Levent; Ozerkan, Haci BekirThe AZ91 magnesium alloy, used commonly as a biodegradable material in biomedical applications, is generally formed by conventional casting method (CCM) and high-pressure die casting method (HPDCM). The AZ91 alloys exhibit poor machinability with conventional chip removal methods since they degrade at elevated temperatures. In this study, the wire electric discharge machining (WEDM) was presented as a candidate process to machine the AZ91 alloy since no cutting stresses and plastic deformations were applied by the cutting tool to the part causing elevated temperatures. In this context, the WEDM machinability of the AZ91 alloy samples produced by cold chamber HPDCM and CCM at different process parameters, was experimentally investigated. The machining performance outputs (the machining current (I), the machining rate (MR), the average surface roughness (R-a), and surface topography) were found for the varying process parameters [pulse time (t(s)), pulse-off time (t(off)), dielectric flushing pressure (P-d), and wire speed (V-w)]. The present study revealed that the I and the MR were significantly dependent on the density, the porosity, and the micro structure of the samples, and the HPDCM samples gave the higher MR and the smoother surface than that of the CCM.Article Citation - WoS: 32Citation - Scopus: 36Effect of Powder Metallurgy Cu-B4c Electrodes on Workpiece Surface Characteristics and Machining Performance of Electric Discharge Machining(Sage Publications Ltd, 2016) Cogun, Ferah; Akturk, Nizami; Cogun, Can; Esen, Ziya; Genc, AsimThe main aim of this study is to produce new powder metallurgy (PM) Cu-B4C composite electrode (PM/(Cu-B4C)) capable of alloying the recast workpiece surface layer during electric discharge machining process with boron and other hard intermetallic phases, which eventually yield high hardness and abrasive wear resistance. The surface characteristics of the workpiece machined with a PM/(Cu-B4C) electrode consisted of 20 wt% B4C powders were compared with those of solid electrolytic copper (E/Cu) and powder metallurgy pure copper (PM/Cu) electrodes. The workpiece surface hardness, surface abrasive wear resistance, depth of the alloyed surface layer and composition of alloyed layers were used as key parameters in the comparison. The workpiece materials, which were machined with PM/(Cu-B4C) electrodes, exhibited significantly higher hardness and abrasive wear resistance than those of machined with the E/Cu and PM/Cu. The main reason was the presence of hard intermetallic phases, such as FeB, B4C (formed due to the boron in the electrode) and Fe3C in the surface layer. The improvement of the surface hardness achieved for steel workpiece when using PM/(Cu-B4C) electrodes was significantly higher than that reported in the literature. Moreover, the machining performance outputs (workpiece material removal rate, electrode wear rate and workpiece average surface roughness (Ra)) of the electrodes were also considered in this study.Article Citation - WoS: 10Citation - Scopus: 9The Effect of Powder Mixed and Heated Dielectric on Drilling Performance of Electric Discharge Machining (Edm)(Gazi Univ, Fac Engineering Architecture, 2016) Cogun, Can; Urtekin, Levent; Ozerkan, H. Bekir; Uslan, Ibrahim; Erdem, OguzIn this study, heated silicon oil with added carbon and starch powders was used as dielectric liquid, instead of common hydro-carbon based dielectrics, to obtain better hole surface quality with rotating brass tube electrode in electric discharge machining (EDM). The electro-rheometer tests were conducted to find out the suitable temperature and powder concentration values of the electro-rheological (ER) dielectric under the electric field. Higher workpiece material removal rates (MRR) was obtained in carbon powder added dielectrics than the starch powder added ones for rotating and non-rotating electrodes. The optical microscope observations of the machined hole surfaces indicated that the carbon powder added dielectrics reduced the diameter and depth of the discharge craters, thereby resulting in uniformly distributed and round top peaked surface topography. The starch powder addition to the carbon mixed dielectric further improved the surface quality for both rotating and non-rotating electrodes cases at 30 degrees C and 75 degrees C dielectric temperatures.