Mekatronik Mühendisliği Bölümü Yayın Koleksiyonu
Permanent URI for this collectionhttps://hdl.handle.net/20.500.12416/255
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Article Citation - WoS: 7Citation - Scopus: 7Thermo-Fluid Multi-Physics Modeling and Experimental Verification of Volumetric Workpiece Material Removal by a Discharge Pulse in Electric Discharge Machining Process(Iop Publishing Ltd, 2020) Cogun, Can; Uslan, Ibrahim; Erbas, Murat; Erdem, OguzThe volume of material removed from the workpiece by a pulse (V-v) in the electric discharge machining was quantitatively determined using a multi-physics simulation model in ANSYS CFX software. Electrical heating is used in the model to simulate the plasma channel formation by defining the boundary and time-controlled current density initial conditions. Time-dependent physical properties at plasma temperature were used to reflect the actual processing environment. The heat was transferred from the plasma channel to the workpiece by electrical heating from the electrode, and V(v)was calculated by means of the amount of heat transfer. The calculated V(v)values for AISI4140, Ti6Al4V and Inconel 718 workpieces were lower than the experimental results and the difference was observed to change between 38.3% and 46.9%.Article Citation - WoS: 32Citation - Scopus: 36Effect of Powder Metallurgy Cu-B4c Electrodes on Workpiece Surface Characteristics and Machining Performance of Electric Discharge Machining(Sage Publications Ltd, 2016) Cogun, Ferah; Akturk, Nizami; Cogun, Can; Esen, Ziya; Genc, AsimThe main aim of this study is to produce new powder metallurgy (PM) Cu-B4C composite electrode (PM/(Cu-B4C)) capable of alloying the recast workpiece surface layer during electric discharge machining process with boron and other hard intermetallic phases, which eventually yield high hardness and abrasive wear resistance. The surface characteristics of the workpiece machined with a PM/(Cu-B4C) electrode consisted of 20 wt% B4C powders were compared with those of solid electrolytic copper (E/Cu) and powder metallurgy pure copper (PM/Cu) electrodes. The workpiece surface hardness, surface abrasive wear resistance, depth of the alloyed surface layer and composition of alloyed layers were used as key parameters in the comparison. The workpiece materials, which were machined with PM/(Cu-B4C) electrodes, exhibited significantly higher hardness and abrasive wear resistance than those of machined with the E/Cu and PM/Cu. The main reason was the presence of hard intermetallic phases, such as FeB, B4C (formed due to the boron in the electrode) and Fe3C in the surface layer. The improvement of the surface hardness achieved for steel workpiece when using PM/(Cu-B4C) electrodes was significantly higher than that reported in the literature. Moreover, the machining performance outputs (workpiece material removal rate, electrode wear rate and workpiece average surface roughness (Ra)) of the electrodes were also considered in this study.