Makine Mühendisliği Bölümü

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Citation - WoS: 30
Citation - Scopus: 34
Performance and Surface Alloying Characteristics of Cu-Cr and Cu-Mo Powder Metal Tool Electrodes in Electrical Discharge Machining
(Taylor & Francis inc, 2016) Uslan, Ibrahim; Usta, Yusuf; Cogun, Can; Gulcan, Orhan
The main objective of this study is to investigate the effect of Cu-Cr and Cu-Mo powder metal (PM) tool electrodes on electrical discharge machining (EDM) performance outputs. The EDM performance measures used in the study are material removal rate (MRR), tool electrode wear rate (EWR), average workpiece surface roughness (R-a), machined workpiece surface hardness, abrasive wear resistance, corrosion resistance, and workpiece alloyed layer depth and composition. The EDM performance of Cu-Cr and Cu-Mo PM electrodes produced at three different mixing ratios (15, 25, and 35wt% Cr or Mo), compacting pressures (P-c = 600, 700, and 800MPa), and sintering temperatures (T-s = 800, 850, and 900 degrees C) are compared with those machined with electrolytic Cu and Cu PM electrodes when machining SAE 1040 steel workpiece. Analyses revealed that tool materials were deposited as a layer over the work surface yielding high surface hardness, strong abrasion, and corrosion resistance. Moreover, the mixing ratio, P-c, and T-s affect the MRR, EWR, and R-a values.
Citation - Scopus: 2
Effects of Earthquake Motion on Mechanism Operation: an Experimental Approach
(Levrotto and Bella, 2015) Selvi, Ö.; Selvi, Özgün; Ceccarelli, M.; Aytar, E.B.; Makine Mühendisliği
This paper presents an experimental characterization of the effects of earthquakes on the operation of mechanical systems with the help of CaPaMan (Cassino Parallel Manipulator), which is a 3 DOF robot that can fairly well simulate 3D earthquake motion. The sensitivity of operation characteristics of machinery to earthquake disturbance is identified and characterized through experimental tests. Experimental tests have been carried out by using a slider-crank linkage, a small car model, and LARM Hand as test-bed mechanisms that have been sensored with proper acceleration or force sensors. Results are reported and discussed to describe the effects of earthquake motion on the characteristics of mechanism operation as a service application of the robotic CaPaMan system.
Citation - WoS: 43
Citation - Scopus: 55
A Normally Closed Electrostatic Parylene Microvalve for Micro Total Analysis Systems
(Elsevier Science Sa, 2012) Arikan, M. A. Sahir; Kulah, Haluk; Yildirim, Ender
This paper presents an electrostatically actuated, normally closed microvalve for parylene microfluidics. The proposed valve structure isolates the fluid from the electric field, and hence results in relatively low actuation potentials (<60 V) irrespective of the working fluid. Hereby, the microvalve solves electrolysis or electrode shielding problems observed in electrostatic actuation in micro total analysis systems. To investigate leakage properties, microvalves were tested under pressurized flow with de-ionized (DI) water. No detectable leakage ratio was observed up to 20 kPa inlet pressure, due to the unique semicircular valve seat design. It was shown that the valve seat could be reconfigured to enable sealing at various pressure levels for different applications. (C) 2012 Elsevier B.V. All rights reserved.
Citation - WoS: 4
Citation - Scopus: 7
Enhanced Gradient Crystal-Plasticity Study of Size Effects in a Β-Titanium Alloy
(Iop Publishing Ltd, 2017) Nowag, Kai; Roy, Anish; Ghisleni, Rudy; Michler, Johann; Silberschmidt, Vadim V.; Demiral, Murat
A calibrated model of enhanced strain-gradient crystal plasticity is proposed, which is shown to characterize adequate deformation behaviour of bcc single crystals of a beta-Ti alloy (Ti-15-3-3-3). In this model, in addition to strain gradients evolving in the course of deformation, incipient strain gradients, related to a component's surface-to-volume ratio, is accounted for. Predictive capabilities of the model in characterizing a size effect in an initial yield and a work-hardening rate in small-scale components is demonstrated. The characteristic length-scale, i.e. the component's dimensions below which the size effect is observed, was found to depend on densities of polar and statistical dislocations and interaction between them.
Modelling and simulations of nanoindentation in single crystals
(John Wiley and Sons LTD., 2017) Liu, Qiang; Demiral, Murat; Roy, Anish; Silberschmidt, Vadim V.
Citation - WoS: 2
Citation - Scopus: 3
On the Stability of Inverse Dynamics Control of Flexible-Joint Parallel Manipulators in the Presence of Modeling Error and Disturbances
(Tubitak Scientific & Technological Research Council Turkey, 2019) Korkmaz, Ozan; Denizli, Mustafa Semih; Ider, Sitki Kemal
Inverse dynamics control is considered for flexible-joint parallel manipulators in order to obtain a good trajectory tracking performance in the case of modeling error and disturbances. It is known that, in the absence of modeling error and disturbance, inverse dynamics control leads to linear fourth-order error dynamics, which is asymptotically stable if the feedback gains are chosen to make the real part of the eigenvalues of the system negative. However, when there are modeling errors and disturbances, a linear time-varying error dynamics is obtained whose stability is not assured only by keeping the real parts of the frozen-time eigenvalues of the system negative. In this paper, the stability of such systems is investigated and it is proved that the linear time-varying system can be rendered stable by selecting the feedback gains such that the variation of the system becomes sufficiently slow. To illustrate the performance of the control method, deployment motion of a 3-(R) under bar PR planar parallel manipulator subject to impact is simulated. For the impact model, the impulse-momentum and the coefficient of restitution equations for the system are derived.
Citation - Scopus: 4
Small-Scale Mechanical Properties of Additively Manufactured Ti-6al
(The University of Texas at Austin, 2020) Totuk, Onat Halis; Haghshenas, M.; Totuk, O.; Masoomi, M.; Thompson, S.M.; Shamsaei, N.; Mekatronik Mühendisliği
This article aims at studying microstructure and nano/micro-scale mechanical responses of Ti-6Al4V fabricated using a Laser-based Powder Bed Fusion (L-PBF) method. To this end, an instrumented depth-sensing nanoindentation system has been used to assess hardness, Young's modulus, strain rate sensitivity and rate dependent plastic deformation of the alloy at different build Orientations (in the Z-plane and X-plane) at ambient temperature. Indentation tests were conducted at constant proportional loading rate of 15 mN/s in a depth-controlled (hind=2000 nm) testing regime. The Microstructure characterizations were performed using optical and scanning electron microscopy to assess the correlations to the mechanical properties achieved by the nanoindentation testing to better establish structure-property relationships for L-PBF Ti-6Al-4V. It is expected that the fine microstructure, developed by fast solidification during the L-PBF process, to directly contribute to the nanoindentation measurements at different strain rates. Copyright © SFF 2017.All rights reserved.
Citation - WoS: 2
Citation - Scopus: 2
Parametric Analysis of an Anti-Whiplash System Composed of a Seat Suspension Arrangement
(Springer Heidelberg, 2015) Ider, Sitki Kemal; Gokler, Mustafa Ilhan; Ozdemir, Mustafa
Neck injuries frequently seen in low-speed rear-end collisions are referred to as whiplash injuries. Most of the proposed anti-whiplash systems in the literature rely on reducing the backset. A relatively new and promising alternative concept is a slideable seat. This study aimed to parametrically analyze an anti-whiplash vehicle seat that can slide backward against a horizontal suspension arrangement composed of a spring and a damper in response to a rear-end collision, and to investigate the effects of the suspension parameters on the injury risk. A simplified model of a slideable vehicle seat is developed, and simulations are conducted in LS-DYNA (R) environment using this slideable seat model and the commercially available finite element model of the BioRID II dummy. The maximum value of the Neck Injury Criterion (NICmax) is used as the measure of the injury risk. As a result, a strong linear inverse correlation is observed between NICmax and the maximum seat sliding distance, while the stiffness and damping coefficients of the suspension are varied. This result is also verified by obtaining the same NICmax value for the same maximum seat sliding distance (although the stiffness and damping coefficients are different). It is also shown that, for a given backset value as large as 60 mm, a slideable seat with the suspension parameters selected to yield a reasonable maximum seat sliding distance such as 100 mm significantly improves NICmax compared to a standard seat. As the maximum seat sliding distance is increased, the injury risk becomes smaller.
Citation - WoS: 22
Citation - Scopus: 22
Phaseguide Assisted Liquid Lamination for Magnetic Particle-Based Assays
(Royal Soc Chemistry, 2014) Yildirim, Ender; Tarn, Mark D.; Trietsch, Sebastiaan J.; Hankemeier, Thomas; Pamme, Nicole; Vulto, Paul; Phurimsak, Chayakom
We have developed a magnetic particle-based assay platform in which functionalised magnetic particles are transferred sequentially through laminated volumes of reagents and washing buffers. Lamination of aqueous liquids is achieved via the use of phaseguide technology; microstructures that control the advancing air-liquid interface of solutions as they enter a microfluidic chamber. This allows manual filling of the device, eliminating the need for external pumping systems, and preparation of the system requires only a few minutes. Here, we apply the platform to two on-chip strategies: (i) a one-step streptavidin-biotin binding assay, and (ii) a two-step C-reactive protein immunoassay. With these, we demonstrate how condensing multiple reaction and washing processes into a single step significantly reduces procedural times, with both assay procedures requiring less than 8 seconds.
Phaseguide Assisted Liquid Lamination for Magnetic Bead-Based Assays
(Chemical and Biological Microsystems Society, 2013) Phurimsak, C.; Yıldırım, Ender; Yildirim, E.; Trietsch, S.J.; Hankemeier, T.; Tarn, M.D.; Pamme, N.; Vulto, P.; Makine Mühendisliği
We demonstrate a simple, pump-free platform for performing rapid magnetic bead-based processes via their transfer through sequentially laminated liquid streams, made possible by the use of phaseguide technology. We have applied this strategy to two on-chip assays: (i) a streptavidin-biotin binding assay, and (ii) a sandwich immunoassay for the detection of C-reactive protein (CRP). Here, functionalized magnetic beads were pulled through alternating lanes of reagents and buffer solution, allowing multiple binding and washing processes to be reduced into a single step, significantly shortening procedural times compared to conventional multi-step bead-based assays.
A fast and optimal static segment scheduling method for FlexRay v3.0
(IEEE, 2017) Çakmak, Cumhur; Schmidt, Ece Güran; Schmidt, Klaus Werner
We propose a novel and fast frame scheduling method for the Static Segment (SS) of the new in-vehicle network standard FlexRay v3.0 in this paper. The proposed methods assigns frames to the SS using the minimum number of time slots based on an Integer Linear Programming formulation. Different. from the existing method in the literature, the proposed method computes optimal frame schedules within miliseconds.
Citation - WoS: 2
Citation - Scopus: 1
Exploring the Potential of Artificial Intelligence Tools in Enhancing the Performance of an Inline Pipe Turbine
(Sage Publications Ltd, 2024) Celebioglu, Kutay; Ayli, Ece; Cetinturk, Huseyin; Tascioglu, Yigit; Aradag, Selin
In this study, investigations were conducted using computational fluid dynamics (CFD) to assess the applicability of a Francis-type water turbine within a pipe. The objective of the study is to determine the feasibility of implementing a turbine within a pipe and enhance its performance values within the operating range. The turbine within the pipe occupies significantly less space in hydroelectric power plants since a spiral casing is not used to distribute the flow to stationary vanes. Consequently, production and assembly costs can be reduced. Hence, there is a broad scope for application, particularly in small and medium-scale hydroelectric power plants. According to the results, the efficiency value increases on average by approximately 1.5% compared to conventional design, and it operates with higher efficiencies over a wider flow rate range. In the second part of the study, machine learning was employed for the efficiency prediction of an inline-type turbine. An appropriate Artificial Neural Network (ANN) architecture was initially obtained, with the Bayesian Regularization training algorithm proving to be the best approach for this type of problem. When the suitable ANN architecture was utilized, the prediction was found to be in good agreement with CFD, with an root mean squared error value of 0.194. An R2 value of 0.99631 was achieved with the appropriate ANN architecture.
Citation - Scopus: 4
Fused Filament Fabrication in Cad Education: a Closed-Loop Approach
(Sage Publications inc, 2025) Totuk, Onat Halis; Selvi, Ozguen; Akar, Samet
Integrating low-cost fused filament fabrication 3D printing as a foundation for learning 3D modelling is explored. This method blends traditional computer aided design (CAD) instruction with additive manufacturing possibilities. Experimental results demonstrate increased comprehension speed and reduced learning time. This hands-on approach empowers students by enabling direct engagement with the modelling process. Analogous to reverse engineering, the strategy instructs engineering students from final product to model creation, closing the gap between theory and practice. Incorporating 3D printing bridges this divide, enhancing understanding, creativity and problem-solving. The study underscores technology's influence on learning strategies, aligning with the surge of 3D printing in education. Results link advanced design technology usage to improved student performance, with 3D-printed materials yielding 45% higher grades and 30% faster task completion. This study advocates curricular advancement for design-focused careers through enhanced technology integration and favourable 3D printing model reception.
Citation - WoS: 12
Citation - Scopus: 11
Effect of Constitutive Material Model on the Finite Element Simulation of Shear Localization Onset
(Elsevier, 2020) Yilmaz, Okan Deniz; Oliaei, Samad Nadimi Bavil
One of the most challenging problems in the field of machining is to determine the onset of shear localization. The consequences of the emergence of shear localized chips are fluctuations in the machining forces, tool wear, deterioration of the surface quality and out-of-tolerance machined components. Several constitutive material models are developed for the simulation of shear localization during machining, especially for Ti6Al4V. However, the accuracy and capability of the proposed models for the prediction of shear localization onset have not been investigated yet. In this study, the effect of different constitutive material models in the prediction of shear localization onset has been investigated. Different material models are studied including the Johnson-Cook (J-C) material model with Cockcroft-Latham damage model, J-C material model with a J-C damage model, models based on modified J-C material models (MJ-C) with strain softening terms, and material model with power-law type strain hardening and strain rate sensitivity, with polynomial thermal softening and polynomial temperature-dependent damage. The results of the finite element models are verified using orthogonal cutting experiments in terms of chip morphology and machining forces. Metallography techniques are used along with SEM observations to elucidate the distinction between continuous and shear localized chips. The results of this study indicate that three models are capable of predicting shear localization onset. However, when compared to the experiments, where a critical cutting speed of 2.8 m/min is obtained for shear localization onset, the results revealed that the model proposed by Sima and Ozel (2016) which is a model based on MJ-C model with temperature-dependent overarching modifier and temperature-dependent material model parameters is more accurate for the prediction of shear localization onset during machining Ti6Al4V. This model is shown to reveal a good prediction for the machining forces as well.
Citation - WoS: 3
Citation - Scopus: 5
Optimization of Vortex Promoter Parameters To Enhance Heat Transfer Rate in Electronic Equipment
(Asme, 2020) Ayli, Ece; Bayer, Ozgur
In this paper, optimization of the location and the geometry of a vortex promoter located above in a finned surface in a channel with eight heat sources is investigated for a Reynolds number of 12,500 < Re < 27,700. Heat transfer rates and the corresponding Nusselt number distributions are studied both experimentally and numerically using different vortex promoter geometries (square, circular, and triangular) in different locations to illustrate the effect of vortex promoter on the fluid flow. Optimization study considered a range of following parameters: blockage ratio of 0.30<(y/C) < 0.45 and interpromoter distance ratio of 0.2277 <(x/L) < 0.3416. Results show that fins over which rectangular and circular promoters are integrated perform better in enhancing the heat transfer. According to the numerical and experimental results, higher blockage ratios cause significantly higher heat transfer coefficients. According to the observations, as the interpromoter distances increase, shedding gains strength, and more turbulence is created. All vortex promoters enhance heat transfer resulting in lower temperature values on the finned surface for different (y/C) and (x/L) values and Reynolds numbers. The use of promoters enhances the heat transfer, and the decrease in the maximum temperature values is recorded on the finned surface changing between 15% and 27%. The biggest decrease in maximum surface temperature value is 500 K-364 K and observed in circular promoter case with (y/C) = 0.43, (x/L) = 0.3416, and Reynolds numbers of 22,200.
Citation - WoS: 5
Citation - Scopus: 6
Prediction of the Heat Transfer Performance of Twisted Tape Inserts by Using Artificial Neural Networks
(Korean Soc Mechanical Engineers, 2022) Kocak, Eyup; Ayli, Ece
A numerical study is undertaken to investigate the effect of twisted tape inserts on heat transfer. Twisted tapes with various aspect ratios and single, double, and triple inserts are placed inside a tube for Reynolds numbers ranging from 8000 to 12000. Numerical results show that the tube with a twisted tape and different numbers of tape is more effective than the smooth tube in terms of thermo-hydraulic performance. The highest heat transfer is achieved with the triple insert, with the highest turning number and an increment of 15 %. Then, an artificial neural network (ANN) model with a three-layer feedforward neural network is adopted to obtain the Nusselt number on the basis of four inputs for a heated tube with a twisted insert. Several configurations of the neural network are examined to optimize the number of neurons and to identify the most appropriate training algorithm. Finally, the best model is determined with one hidden layer and thirteen neurons in the layer. Bayesian regulation is chosen as the training algorithm. With the optimized algorithm, excellent precision for measuring the output is provided, with R2 = 0.97043. In addition, the optimized ANN architecture is applied to similar studies in the literature to predict the heat transfer performance of twisted tapes. The developed ANN architecture can predict the heat transfer enhancement performance of similar problems with R2 values higher than 0.93.
Design, Production, Theoretical And Experimental Analysis Of Parabolic Trough Solar Collector With Sun Tracking Mechanism
(2017) Özgirgin Yapıcı, Ekin; Ünver, Eymen; Çelik, Damla; Tercan, Furkan; Ünalan, Emre; Taşkan, Gökhan
Citation - WoS: 7
Citation - Scopus: 11
Implementation and Characterization of an Absorption Filter for On-Chip Fluorescent Imaging
(Elsevier Science Sa, 2017) Arpali, Caglar; Arpali, Serap Altay; Yildirim, Ender
Here we present fabrication and characterization of an absorption filter with superior roll-on properties and precisely tunable cut-off wavelengths for fluorescent imaging applications in lab-on-a-chip systems. The filters were fabricated by spinning dye doped photopolymer (Orasol Yellow in Norland Optical Adhesive 60) on glass substrates. The fabrication technique allowed us to precisely tune the cut-off wavelength of the filters. We showed that filters with different cut-off in the range of 386 nm-504 nm could be obtained simply by controlling the settling time before spinning. The filters exhibited a steep roll-on from stopband to passband at the cut-off. Transmission in the stopband was observed to be maximum 3% while it was almost constant at 100% in the passband within the range of 220 nm-620 nm. On-chip use of the filters was also demonstrated for imaging particular fluorescent beads. (C) 2016 Elsevier B.V. All rights reserved.
Citation - WoS: 51
Citation - Scopus: 58
Numerical Investigation on the Performance of a Small Scale Solar Chimney Power Plant for Different Geometrical Parameters
(Elsevier Sci Ltd, 2020) Yapici, Ekin Ozgirgin; Ayli, Ece; Nsaif, Osama
In recent decades, demand for energy has been significantly increased, and considering environmental impacts and the degrading nature of fossil fuels, clean and emission-free renewable energy production has attracted a great deal of attention. One of the most promising renewable energy sources is solar energy due to low cost and low harmful emissions, and from the 1980s, one of the most beneficial applications of solar energy is the utilization of solar chimney power plants (SCPP). A SCPP is a simple and reliable system that consists of three main components; a solar collector, a chimney (tower) and a turbine to utilize electrical energy. Recently, by the advancement in computer technology, the use of CFD methodology for studying SCPP has become an extensive, robust and powerful technique. In light of the above, in this study, numerical simulations of a SCPP through three-dimensional axisymmetric modeling is performed. A numerical model is created using CFD software, and the results are verified with an experimental study from the literature. After ensuring good agreement with the experiments, chimney's and collector's geometric parameters effects and different configurations effects on SCPP performance, simultaneously and additively is investigated. The study introduces an insight to the performance enhancement methods and finding the best configuration of a SCPP model, which will be the basis of a detailed prototyping process. Based on the numerical results, the best configuration of the SCPP has been found as the diverging chimney which enhances the generated power. The results of the study showed that the chimney height and collector radius increase has a positive effect on the power output and efficiency of the system, but when construction and material costs are also considered, each has an optimal value. The maximum impact on the performance is found to be by the chimney tower radius and the collector height and inclination are found to have optimum values considering performance. According to the obtained results, the best performance for the SCPP was obtained with 3.5 m chimney height, 30 cm tower diameter, 400 cm of collector diameter with 6 cm height and zero inclination angle. By the correct selection of the dominant performance parameter which can be done by correctly interpreting the results of this study, "the best" design of a SCPP real scale prototype considering maximum power requirement can be done. (C) 2020 Elsevier Ltd. All rights reserved.
Citation - WoS: 1
Citation - Scopus: 1
Kinematic Analysis of Overconstrained Manipulators With Partial Subspaces Using Decomposition Method
(Cambridge Univ Press, 2022) Selvi, Ozgun
Overconstrained manipulators in lower subspaces with unique motions can be created and analyzed. However, far too little attention has been paid to creating a generic method for overconstrained manipulators kinematic analysis. This study aimed to evaluate a generic methodology for kinematic analysis of overconstrained parallel manipulators with partial subspaces (OPM-PS) using decomposition to parallel manipulators (PMs) in lower subspaces. The theoretical dimensions of the method are depicted, and the use of partial subspace for overconstrained manipulators is portrayed. The methodology for the decomposition method is described and exemplified by designing and evaluating the method to two overconstrained manipulators with 5 degrees of freedom (DoF) and 3 DoF. The inverse kinematic analysis is detailed with position analysis and Jacobian along with the inverse velocity analysis. The workspace analysis for the manipulators using the methodology is elaborated with numerical results. The results of the study show that OPM-PS can be decomposed into PMs with lower subspace numbers. As imaginary joints are being utilized in the proposed methodology, it will create additional data to consider in the design process of the manipulators. Thus, it becomes more beneficial in design scenarios that include workspace as an objective.

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